Fundamentals of Inline High-Resolution X-ray Inspection Webinar Q&A

hosted by Simon Whitbread, X-ray Technology Specialist

Welcome to our Q&A page, where we address the key questions from our “Fundamentals of Inline High-Resolution X-ray Inspection” webinar. Explore answers on technology, safety, integration, and practical deployment of advanced NDT X-ray and CT (Computed Tomography) systems.

 

If you haven’t seen the webinar yet, we encourage you to watch it first here.

Can microfocus tubes be used 24 hours a day?

Yes, sealed-type microfocus (MFX) tubes can typically be operated continuously 24 hours a day without issues. Hamamatsu offers specific models for continuous usage like the L9181-05 reflection type or  the L15851 transmission type. Both models are 130 kV. Follow the link on each model number for their technical datasheets.

Do safety concerns and shielding make the implementation of X-ray inspection complex?

Safety standards and worker protection are important considerations for implementing X-ray inspection systems. It is crucial to adhere to common regulations across Europe, and always advisable to check with your local safety regulator for specific guidelines.

Do you see advantages to using multi-energy detectors? Do you intend to develop them in the future?

Multi-energy (dual-energy) X-ray detectors offer significant advantages, such as improved detection of low-density contaminants and better material discrimination in inspection applications. Hamamatsu is actively developing and expanding these technologies for future advancements in X-ray imaging. Download our dual-energy X-ray line scan camera catalog for more details.

 

Further information on the dual-energy principle can also be discovered at timestamp 22:11 of our webinar, "Assessing food quality and safety with SWIR and X-ray inspection techniques".

Can you compare sealed and open types?

Sealed Types are compact, easy to integrate, require minimal maintenance, and are well-suited for small footprint applications and straightforward installations. Open Types offer high tube voltage and high-resolution applications but require additional equipment and periodic maintenance.

 

For a detailed comparison, please refer to page 3 of the MFX Microfocus X-ray Sources Catalog.


MFX Open type

MFX Sealed type

What is the fastest speed at which X-rays can inspect products?

X-ray inspection systems can achieve speeds up to 200 meters per minute when using minimum geometric magnification. Find out more in our X-ray line scan camera series catalog.


Focal Spot Size

X-ray image transition

The focal spot size is directly related to the resolution of images. The larger the focal spot size is, the larger the blurry area in images (penumbra) becomes at high magnification imaging. In contrast, the smaller focal spot size enables less blurry X-ray images.

Mobile Padding

Focal Spot Size

Fig. 1: Focal Spot Size


Geometric magnification

X-ray image magnification

When FDDis set to a constant value, the shorter the FOD2 is, the higher the geometric magnification calculated by FDD/FOD becomes. 

1 FDD focus to detector distance: Distance from X-ray focal spot to X-ray detector. 

2 FOD focus to object distance: Distance from X-ray focal spot to object.

Learn more about geometric magnification on page 4 of our MFX brochure.

Mobile Padding

Geometric magnification

Fig. 2: Geometric magnification

Which type of X-ray detector is suitable for the detection of a 0.5 mm gap?

Our C14300/C14960 X-ray line scan camera series features a pixel size of 0.4 mm, although suitability can vary based on the geometry of the object and the position of the gap.

 

For more details, see the C14300/C14960 series cameras catalog.

Is the resolution limited by the source or the detector?

Resolution depends on both the focal spot size of the source and the resolution of the detector, as well as geometric magnification factors, as seen in Fig. 1 and Fig. 2 above.

 

For more details, see page 4 of the MFX brochure.

Is the resolution of the detector dependent on X-ray energies?

No, detector resolution does not depend on X-ray energy. Focal spot size, which is a key parameter influencing resolution, depends on X-ray tube power and can increase with tube voltage.

 

See our Microfocus X-ray Source brochure for more information.

What's the largest product you can support?

Standard single-energy line scan cameras with 0.4 mm pixel size support detection widths up to 921.6 mm. The maximum width of the object detectable with such a camera depends on the geometric magnification. For example, if a geometric magnification factor of 2 is used, an object of roughly 460 mm wide can be detected.

 

The length of the object is not a limit, as line scan cameras can measure continuously. Customization to achieve larger inspection width is possible, please contact your local sales team to explore this possibility. Alternatively, with photodiode arrays (PDA), you can tailor the detection width to your needs. 

 

View more details in our C14300/C14960 Line Scan camera brochure and on our silicon photodiode arrays with amplifiers webpage.

Are X-ray inspection systems difficult to maintain?

They are not difficult to maintain, however, preventive maintenance is important due to potential radiation damage to both the X-ray source and detector. Regular checks and servicing help ensure reliable operation. Hamamatsu’s X-ray products are renowned for their resistance to radiation damage, resulting in minimal maintenance.

Why are X-rays so great?

X-rays are fantastic because they provide high-quality imaging capabilities essential for a wide range of applications. It's a deeper look than just what meets the eye.  In these images of our beloved mascots, ORCA and HamaCATsu. you are getting a 'ray of insight' into their internal intricacies. 

 

There is more to our ORCA than it ‘seams’!

 

If you examine the Orca X-ray image carefully, you'll notice finer details such as the plush seams that make up its fur, clearly demonstrating the high quality of the X-ray imaging produced by our MFX and TDI camera and the level of quality control this gives.


Xray Image of the ORCA mascot

X-ray scan of the ORCA mascot at 60 kV / 650 µA using an L9631 MFX with a C12300-321 TDI camera.
Acquired at 1.21× geometric magnification with an object speed of 40 mm/s.


Our HamaCATsu X-ray image purr-fectly illustrates that there is more to our lucky friend than just fur. Thanks to the detailed insights provided by our MFX and TDI cameras, we can see the internal ‘tail’ of this little HamaCATsu, featuring various-sized belly pellets, some of which have wandered up to its head.

 

To find out how our X-ray solutions can help you see beneath the surface, contact your local X-ray specialists.


X-ray image of HamaCATsu mascot

X-ray scan of the HamaCATsu mascot at 60 kV / 650 µA using an L9631 MFX with a C12300-321 TDI camera.
Acquired at 1.25× geometric magnification with an object speed of 40 mm/s.

For more information, please contact us.

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